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WaterJet Cutting Services

Waterjet cutting systems provide a unique blend of design and superior engineering developed to provide low cost processing and negligible product warpage.

The process of waterjet cutting is very simple. Water is pressurized, and then forced through a small orifice in the cutting head. Inside a mixing tube, abrasive is mixed with the water, creating an abrasive waterjet stream. Through a combination of grinding and shear yielding of the material, a narrow section of material is removed all the way through the material.  

1.

How thick does waterjet cut?

 

Thin sheet to 6” thick

2.

What materials can it cut?

 

Anything, except tempered glass and carbide.  Works well on Aluminum, Stainless Steel, Ceramic Tile, and Marble.

3.

How accurate does it cut?

 

With proper tool setup and operator processes, the waterjet can hold dimensions closer than +-.005”.

4.

How good of a finish can I expect?

 

A number of finishes can be selected, ranging from very rough cut-off to very fine.

5.

Does the cutting affect the material?

 

No. The process is non invasive, and incurs no heat.  Thereby reducing warping experienced by other cutting methods.

6.

Does it generate a burr or dross?

 

No, there is no dross, and little burring. This varies with material, thickness and abrasive.

           What Are The Benefits?  

More versatile than other processes –Wide range of materials - Cuts most materials, including metals, plastics, stone, glass, foam, ceramics. Because there is no heat and no work induced stress incurred in the cutting process, almost any material is suitable.
Thinnest sheet to over 6 inches thick
Allows stacking of materials, and cuts a variety of thicknesses, adding productivity to the cutting process
Provides a cleaner edge with minimal post cutting processes
The non invasive cutting process generates a high quality finish looks like a fine sandblasted finish on most materials, and eliminates a majority of post process finishing.
Fits well with other types of material processing
WaterJet, either abrasive or straight water, can be used as a partner for other processes in fabrication and machining. It even makes an excellent mate for lasers, providing superior quality on aluminum and high finish materials, as well as extending the thickness range on conventional materials such as stainless steel.
Environmentally safe and clean
There are no chemicals, gases or noxious liquids used in the cutting process. Abrasive cutting uses garnet (a high grade mineral sand) as the abrasive.  This results in a very clean process that is preferable to other methods of cutting in terms of environmental impact, by-products and waste water.

 

BRAKE AND FABRICATION CAPABILITES:

·  Brake-forming shapes up to 14’ long

·  Radius bending aluminum and stainless steel up to 12’6” long

·  Fabrication including: welding, cutting, punching, and notching.

 

 

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Last modified: May 28, 2002